WIP Solution

One Scan, Full Visibility of Every Job in Progress

The Chaos of “Invisible” Jobs

  • Operators guess priority and queue the wrong order.
  • Expensive material sits idle while rush jobs wait.
  • Managers spend hours on the shop-floor hunting parts.
  • Late deliveries trigger air-freight costs and angry customers.
  • If your whiteboard hasn’t been updated since breakfast, you’re already behind.

Our WIP Fix: One Scan, Full Visibility

We barcode or RFID-tag every job card, bin, and sub-assembly. Each scan at start, pause, QC, and finish feeds a live dashboard that shows:

  • Exact location of every job.
  • Time spent per operation vs. standard.
  • Material consumed vs. allocated.
  • Bottlenecks flashing red before they kill the schedule.

How It Works on Your Floor

Print Job Card

System auto-prints a barcode/QR label with job number, part number, quantity.

Scan Start

Operator scans card; clock starts, material allocation confirmed.

Update Progress

Move, pause, reject, or complete with one more scan; reason codes captured.

Dashboard & Alerts

Supervisor sees live board; SMS/Teams alert if job is 15 min over takt.

Close & Analyse

On final scan, actual time, scrap, and labour post back to ERP for cost roll-up.

Benefits You Can Bank Today

  • 30 % faster job search—no more treasure hunts.
  • 18 % throughput lift by exposing hidden bottlenecks.
  • 40 % drop in overtime—schedule levels itself.
  • Accurate costing—know true labour & scrap per piece.
  • On-time delivery jumps to 98 %—customers stop calling for updates.

Built for Harsh Manufacturing

  • Rugged scanners and IP65 tablets survive oil, dust, and 6-ft drops.
  • Labels resist cutting coolant, 150 °C paint ovens, and IPA wipes.
  • Works offline when Wi-Fi drops; syncs automatically.
  • Integrates with SAP, Oracle, Tally, MS Dynamics in 48 hrs.

Industries Already Using It

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Automotive
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Electronics
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Textiles & Apparel
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Aerospace
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Engineering
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Pharmaceuticals
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FMCG

Real Results

  • Auto component maker: Cut WIP inventory by ₹3.2 Cr in 90 days.
  • PCB assembly line: Reduced queue time 22 %, added ₹18 Lakh extra output per month.
  • Garment exporter: Tracked 500 styles simultaneously; missed delivery penalties zero for 6 months straight.

Why Hi-Tech

  • 25 years only barcode & RFID—no distractions.
  • In-house label plant = custom job cards in 24 hrs.
  • Authorised partner for Zebra, Honeywell, Impinj.
  • One vendor for hardware, software, labels, integration.
  • Local support engineer on your WhatsApp in <30 mins.

Lets Get in Touch!

Raising a heavy fur muff that covered the whole of her lower arm towards the viewer. Gregor then turned to look out the window at the dull weather.

Call us

+91-9311596350

Email us

info@hitechbarcodesolutions.com