WIP Solution
One Scan, Full Visibility of Every Job in Progress
The Chaos of “Invisible” Jobs
- Operators guess priority and queue the wrong order.
- Expensive material sits idle while rush jobs wait.
- Managers spend hours on the shop-floor hunting parts.
- Late deliveries trigger air-freight costs and angry customers.
- If your whiteboard hasn’t been updated since breakfast, you’re already behind.
Our WIP Fix: One Scan, Full Visibility
We barcode or RFID-tag every job card, bin, and sub-assembly. Each scan at start, pause, QC, and finish feeds a live dashboard that shows:
- Exact location of every job.
- Time spent per operation vs. standard.
- Material consumed vs. allocated.
- Bottlenecks flashing red before they kill the schedule.
How It Works on Your Floor
Print Job Card
System auto-prints a barcode/QR label with job number, part number, quantity.
Scan Start
Operator scans card; clock starts, material allocation confirmed.
Update Progress
Move, pause, reject, or complete with one more scan; reason codes captured.
Dashboard & Alerts
Supervisor sees live board; SMS/Teams alert if job is 15 min over takt.
Close & Analyse
On final scan, actual time, scrap, and labour post back to ERP for cost roll-up.
Benefits You Can Bank Today
- 30 % faster job search—no more treasure hunts.
- 18 % throughput lift by exposing hidden bottlenecks.
- 40 % drop in overtime—schedule levels itself.
- Accurate costing—know true labour & scrap per piece.
- On-time delivery jumps to 98 %—customers stop calling for updates.
Built for Harsh Manufacturing
- Rugged scanners and IP65 tablets survive oil, dust, and 6-ft drops.
- Labels resist cutting coolant, 150 °C paint ovens, and IPA wipes.
- Works offline when Wi-Fi drops; syncs automatically.
- Integrates with SAP, Oracle, Tally, MS Dynamics in 48 hrs.
Industries Already Using It
Real Results
- Auto component maker: Cut WIP inventory by ₹3.2 Cr in 90 days.
- PCB assembly line: Reduced queue time 22 %, added ₹18 Lakh extra output per month.
- Garment exporter: Tracked 500 styles simultaneously; missed delivery penalties zero for 6 months straight.
Why Hi-Tech
- 25 years only barcode & RFID—no distractions.
- In-house label plant = custom job cards in 24 hrs.
- Authorised partner for Zebra, Honeywell.
- One vendor for hardware, software, labels, integration.
- Local support engineer on your WhatsApp in <30 mins.
Lets Get in Touch!
Looking for reliable barcode, RFID, and industrial automation solutions? Our team is ready to help you find the right technology for your business.
Call us
+91-9311596350
Email us
info@hitechbarcodesolutions.com