Electronics Manufacturing Solutions

Eliminate reel mix-ups, prove compliance and ship zero-defect boards—at today’s speed of SMT.

One Wrong Reel Can Kill a Product Line

A single 0402 resistor placed upside-down, one static-damaged IC, or a RoHS reel mixed with leaded paste can send 10,000 boards to scrap. Add component shortages and same-day delivery promises and the pressure is extreme. Paper traveller cards and Excel “batch records” simply can’t keep pace with 40,000 CPH placement machines.

Our Electronics Toolkit

We combine ESD-safe labels, ultra-small RFID tags and lightning-fast scanners to give every reel, stencil, PCB and carton a digital ID that survives:

  • 260 °C reflow ovens
  • Solvent cleaning & IPA wipes
  • 48 hrs in nitrogen dry-boxes
  • Static discharges up to 15 kV
  • Scan at incoming QC, kitting, placement, reflow, AOI, final pack and the system logs part number, lot, date code, feeder position and operator—automatically.

Use-Cases on Your Floor

  • Reel Verification – Hand-held scan compares part number, date code and RoHS status against BOM; wrong reel rejected before placement.
  • Stencil Life Tracking – Laser-etched DPM code logs usage cycles; system alerts at 5,000 prints, cutting void defects 15 %.
  • PCB Serialization – 2 mm DataMatrix on panel edge links to AOI, ICT and functional test results; genealogy ready for customer audit.
  • Anti-Static Tray Returns – RFID tags on trays track in/out of SMT line; customer return cycle cut from 30 to 7 days.

Benefits You Can Measure

  • 99.9 % pick accuracy—no wrong reels, no rework loops.
  • 25 % faster kitting—operators guided to next feeder, no paper.
  • 30 % reduction in component waste—expiry alerts before paste print.
  • Audit readiness—generate IPC-1782 report in two clicks.
  • Trace recalls to exact feeder slot—scrap only 50 boards, not 5,000.

Built for the SMT That Never Stops

  • Zebra DS4600 scanners read 2 mm codes on glossy black solder mask at 1 m/s.
  • Tablets rated IP54 survive flux fumes and 1 m drop to ESD flooring.
  • Labels with 3M 7868 adhesive stay flat after 10 reflow cycles.
  • Software APIs post directly to SAP, Oracle, MES—no middleware to maintain.

Proof on the Line

Leading PCB assembler

Traced 2.4 million boards/year; customer audit time cut from 3 days to 30 minutes.

LED driver plant

Achieved 100 % RoHS compliance, won new ₹60 Cr export contract.

Semiconductor backend

OEE up 8 % after stencil RFID eliminated 20 min daily setup searches.

Why Hi-Tech

  • 25 years only barcode & RFID.
  • Authorised Zebra, Honeywell, Impinj partner.
  • In-house label press prints 100,000 ESD-safe labels overnight.
  • Local support engineer on WhatsApp in <30 mins, 365 days.

Lets Get in Touch!

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Call us

+91-9311596350

Email us

info@hitechbarcodesolutions.com