Automotive Barcode & RFID Solutions
Keep lines running, parts traceable and audits painless—whether you make 50 engines a day or 50,000 fasteners an hour.
The Cost of a Single Untraced Part
A wrong gasket, a missing bearing, a mis-labelled air-bag can stop an entire OEM line and trigger recalls measured in crores. Add Just-In-Sequence schedules and the stakes climb higher: one late carton can incur ₹45 lakh per hour in line-stoppage fees. Paper travellers and Excel “traceability” simply can’t keep pace with 40-second takt times.
Our Automotive Toolkit
We combine heat-proof labels, rugged scanners and real-time software to give every part a digital passport that survives:
- 150 °C paint ovens
- Brake-fluid dips
- Shot-blast and de-greasing
- Gamma sterilisation for medical vehicles
- Scan at mould, machine, sub-assembly, final pack and the system logs operator, machine, batch and time—automatically.
Use-Cases on Your Floor
- Engine Block Traceability – Laser-etched DPM code read after 8 hrs in foundry sand; genealogy links to VIN.
- Air-Bag Serialization – 2D codes on inflator meet AIS-129; recall narrowed to 12 units, not 12,000.
- Sequencing Racks – RFID tags on stillage confirm correct order before truck leaves; no mixed pallets at customer.
- Tool Tracking – Scan moulds in/out of crib; MTBF reports predict next service, cut unplanned downtime 20 %.
Benefits You Can Measure
- 99.9 % pick accuracy—no mixed pallets, no line stoppages.
- Recall scope cut by 95 %—save brand reputation and cash.
- 18 % faster inventory turns—free floor space for new programmes.
- Audit readiness—generate PPAP or 8D genealogy in two clicks.
- Zero paperwork—operators save 25 min per shift.
Built for the Plant That Never Sleeps
- Zebra FS20 fixed scanners read codes on vibrating conveyors at 2 m/s.
- Tablets rated IP65 survive coolant spray and 1 m drop to concrete.
- Labels with 3M 7861 adhesive stick to oily castings and stay readable after 5 years.
- Software APIs post directly to SAP, Oracle, QAD—no middleware to maintain.
Proof Under the Hood
Leading engine plant
Traced 1.8 million crankshafts/year; recall simulation time cut from 3 days to 15 minutes.
Tier-2 brake-pad maker
Achieved 100 % IATF traceability, won new ₹80 Cr export contract.
Fastener division
OEE up 12 % after tool-room RFID eliminated 30 min daily mould searches.
Why Hi-Tech
- 25 years only barcode & RFID.
- Authorised Zebra, Honeywell, Impinj partner.
- In-house label press prints 50,000 heat-proof labels overnight.
- Local support engineer on WhatsApp in <30 mins, 365 days.
Lets Get in Touch!
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Call us
+91-9311596350
Email us
info@hitechbarcodesolutions.com