Automotive Barcode & RFID Solutions

Keep lines running, parts traceable and audits painless—whether you make 50 engines a day or 50,000 fasteners an hour.

The Cost of a Single Untraced Part

A wrong gasket, a missing bearing, a mis-labelled air-bag can stop an entire OEM line and trigger recalls measured in crores. Add Just-In-Sequence schedules and the stakes climb higher: one late carton can incur ₹45 lakh per hour in line-stoppage fees. Paper travellers and Excel “traceability” simply can’t keep pace with 40-second takt times.

Our Automotive Toolkit

We combine heat-proof labels, rugged scanners and real-time software to give every part a digital passport that survives:

  • 150 °C paint ovens
  • Brake-fluid dips
  • Shot-blast and de-greasing
  • Gamma sterilisation for medical vehicles
  • Scan at mould, machine, sub-assembly, final pack and the system logs operator, machine, batch and time—automatically.

Use-Cases on Your Floor

  • Engine Block Traceability – Laser-etched DPM code read after 8 hrs in foundry sand; genealogy links to VIN.
  • Air-Bag Serialization – 2D codes on inflator meet AIS-129; recall narrowed to 12 units, not 12,000.
  • Sequencing Racks – RFID tags on stillage confirm correct order before truck leaves; no mixed pallets at customer.
  • Tool Tracking – Scan moulds in/out of crib; MTBF reports predict next service, cut unplanned downtime 20 %.

Benefits You Can Measure

  • 99.9 % pick accuracy—no mixed pallets, no line stoppages.
  • Recall scope cut by 95 %—save brand reputation and cash.
  • 18 % faster inventory turns—free floor space for new programmes.
  • Audit readiness—generate PPAP or 8D genealogy in two clicks.
  • Zero paperwork—operators save 25 min per shift.

Built for the Plant That Never Sleeps

  • Zebra FS20 fixed scanners read codes on vibrating conveyors at 2 m/s.
  • Tablets rated IP65 survive coolant spray and 1 m drop to concrete.
  • Labels with 3M 7861 adhesive stick to oily castings and stay readable after 5 years.
  • Software APIs post directly to SAP, Oracle, QAD—no middleware to maintain.

Why Hi-Tech

  • 25 years only barcode & RFID.
  • Authorised Zebra, Honeywell, partner.
  • In-house label press prints 50,000 heat-proof labels overnight.
  • Local support engineer on WhatsApp in <30 mins, 365 days.

Lets Get in Touch!

Looking for reliable barcode, RFID, and industrial automation solutions? Our team is ready to help you find the right technology for your business.

Call us

+91-9311596350

Email us

info@hitechbarcodesolutions.com