Manufacturing Management Systems
Run every machine, man, and minute at peak profit—without paper, panic, or overtime.
When the Floor Runs Blind, Profit Leaks
- Schedules made at 8 a.m. are obsolete by 10.
- Operators wait 20 min for raw material nobody re-ordered.
- Quality issues found at final QC mean entire lots scrapped.
- Overtime balloons just to meet weekly commitments.
- If your morning meeting starts with “Where are we today?” you’re managing chaos, not manufacturing.
Our System: One Label, One Truth, Full Control
We barcode or RFID-tag every job, bin, tool, and operator card. Each scan at start, pause, rework, and finish feeds a cloud dashboard that shows:
- Live OEE—availability, performance, quality.
- Job status by machine, operator, shift.
- Material consumption vs. standard.
- Andon alerts—SMS/Teams when takt is breached.
5-Step Digital Flow
Release Order
ERP pushes job to tablet; traveler barcode auto-printed.
Start Scan
Operator swipes badge, material, and tool; clock starts.
Real-Time Updates
Each milestone scan updates count, scrap, downtime reason.
Quality Gate
In-line QC scan passes/fails; rework loop auto-created.
Close & Analyse
System posts actual labour, scrap, and cycle time to ERP for cost roll-up.
Benefits You’ll Bank This Quarter
- 15-25 % OEE lift—more output, same machines.
- 30 % drop in WIP—floor space freed for new lines.
- 40 % less overtime—schedules level themselves.
- 99 % on-time delivery—customers stop calling.
- True job costing—know exact margin per part.
Built for Harsh Industry
- IP65 tablets survive coolant, dust, 6-ft drops.
- Labels handle +150 °C paint ovens, –30 °C freezers, IPA wipes.
- Works offline if Wi-Fi drops; syncs automatically.
- Plug-and-play APIs for SAP, Oracle, MS Dynamics, Tally.
Industry Snapshots
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Automotive
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Electronics
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Pharmaceuticals
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FMCG
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Textiles & Apparel
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Aerospace
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Electronic Manufacturing
Proof It Works
- Auto OEM: OEE up 18 %, added ₹22 Cr annual capacity without new machines.
- PCB plant: Cut scrap 12 % by catching defects at first operation.
- Garment exporter: Slashed sample lead-time 4 days → 1 day, won 3 new brands.
- Pharma line: 100 % electronic batch record, audit time cut from 3 weeks to 3 days.
Why Hi-Tech
- 25 years only barcodes & RFID—no side hobbies.
- In-house label plant = custom job cards in 24 hrs.
- Authorised partner for Zebra, Honeywell, Impinj.
- One vendor for hardware, software, labels, integration.
- Local engineer on WhatsApp <30 mins, 24/7.
Lets Get in Touch!
Raising a heavy fur muff that covered the whole of her lower arm towards the viewer. Gregor then turned to look out the window at the dull weather.
Call us
+91-9311596350
Email us
info@hitechbarcodesolutions.com